Analysis of pcb factory automation and industrial planning
PCB factory automation is an important means to improve the company's profitability, but many PCB factories have misunderstandings about the choice of automation equipment. Many pcb factory decision makers think that automation equipment is a substitute, can only replace labor in one place, without considering the transportation and connectivity between process routes. For example, after electroplating, a simple polisher is added to the processing line (considering the equipment price), the polishing board is a simple flat vehicle, and the current product structure chain of the pcb factory enterprise itself is not suitable for automation equipment. At present, many customers with a production capacity of less than 20000 square meters have complex product structures, many varieties and specifications, different plate thicknesses and sizes, and most of them have small capacities. In the same period, one plate has the possibility of multiple specifications. This puts a great test on the requirements of automation equipment.
At present, the initial design and deployment plan of many PCB factories is unreasonable. Many businesses now think so. First determine the location of all the main equipment, determine the horizontal line and other equipment, and then do a good job of room layout, if there is an automated location, select the above automation equipment. Otherwise, select manual operation. In fact, the correct thing is to select a reasonable main equipment process according to the site, the planning of automation equipment, the logistics direction of the vehicle, and the separation of rooms to make the equipment logistics smooth. The future main business of the factory is uncertain, and the equipment fluctuation caused by the uncertainty of the process of using the equipment also brings great instability to the configuration of automation equipment. At present, many equipment manufacturers and enterprises are vigorously developing industrial 4.0 equipment in order to quickly occupy the market, which has reached the purpose of publicity and preconceptions. Many enterprises are also looking forward to achieving the desired results through the intelligent transformation of factories.
However, we can still work in this direction. With the stability of the equipment and the continuous optimization of the plan, it is possible for the subsequent factories to achieve intelligence. With this in mind, combined with automation equipment, some suggestions are made for businesses looking to build plans for future automation equipment and smart factories.
1) Determine the main product process, reasonable arrangement of process and automation equipment coordination.
2) The selection of automation equipment takes into account the connection between the processes, reducing product defects and manual workload caused by unnecessary vehicle replacement.
3) Reasonable design capability phased plan to reduce the inconvenience caused by intelligent AGV logistics vehicles.
4) Use the current new technology equipment to ensure that the automation matching is more smoothly connected. 5) Through the docking of ERP data and field equipment parameters in the factory, reasonable process adjustment is realized.
6) The parameters of the product process are more effectively communicated and executed on site.
7) Combined with electrical equipment, redesign the interior of the factory to achieve semi-automatic and full automation.
8) Improve the understanding of modern intelligent factories and automation equipment enterprises, according to their own conditions to achieve a truly reasonable automation plan.
pcb factory
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